Offering a Wide Array of Paving and Asphalt Overlay Services
At Overlay Solutions, we offer premium, all-inclusive solutions for your needs for asphalt management, maintenance, and repair. Below are our primary services:
Asphalt Overlay
An asphalt overlay involves applying a new layer of asphalt over an existing pavement surface. It’s a cost-effective method used to repair and enhance deteriorating roads or driveways without completely replacing the entire pavement. Before overlaying, the surface is cleaned thoroughly and any needed repairs, like patching holes or cracks, are completed. Then, a fresh layer of asphalt is laid over the existing surface, providing a smooth and renewed appearance while improving durability and extending the pavement’s lifespan. This process helps improve the structural integrity of the pavement and restores its functionality and aesthetics.
Concrete Overlay
A concrete overlay is a method used to enhance existing concrete surfaces by applying a thin layer of fresh concrete. It’s an efficient way to rejuvenate and improve the appearance of worn-out or damaged concrete without completely replacing it. The process involves preparing the existing surface by cleaning, repairing any cracks or imperfections, and sometimes adding a bonding agent to ensure proper adhesion between the old and new concrete layers. Then, a thin layer of specialized concrete mix is applied, allowing for various finishes or decorative stains. This overlay provides a renewed appearance, improved durability, and can often be a more cost-effective solution compared to full concrete replacement.
Hot Rubber Crack Filling
Hot rubber crack filling is a pavement maintenance method used to repair cracks in asphalt or concrete surfaces, preventing moisture penetration and further damage. It involves heating a specialized rubberized sealant to high temperatures, making it a liquid form that can be applied directly into cracks. The process typically includes cleaning the cracks thoroughly to remove debris and moisture, sometimes using specialized equipment to route or widen the crack to ensure better adhesion of the sealant. The hot rubberized sealant is then poured or pumped into the cracks, effectively sealing them to prevent water infiltration, expansion due to freezing and thawing, and the growth of weeds or vegetation. As the sealant cools and solidifies, it creates a flexible, durable barrier that helps maintain the integrity of the pavement surface.
Slurry Seal
Slurry seal is a mixture of asphalt emulsion, fine aggregate, mineral filler, and water applied as a thin layer over existing pavement surfaces. This protective coating is primarily used to extend the lifespan of roads by sealing the existing surface, preventing water intrusion, and offering a new, skid-resistant layer. The application process involves a truck-mounted machine that spreads the slurry mixture across the pavement, ensuring an even distribution and smooth finish. Once applied, it requires a curing period before vehicles can use the treated surface, typically around 4 to 6 hours. Slurry seal helps to enhance the appearance of roads, improve traction, and safeguard the underlying pavement against weathering, oxidation, and minor surface distresses.
Patch and Repair
Patch and repair using bagged asphalt patch and Gator Pave involves fixing damaged areas on asphalt surfaces. Bagged asphalt patch refers to a pre-mixed material that comes in bags or buckets. It’s a ready-to-use, easy-to-apply substance designed to fill potholes, cracks, or other imperfections in asphalt. First, the affected area is cleaned thoroughly to remove loose debris and ensure good adhesion. Then, the bagged asphalt patch is poured or shoveled into the damaged area, filling it to the appropriate level. It’s tamped down or compacted to achieve a smooth finish. Gator Pave is a more specialized material designed to repair wider cracks or larger damaged sections. It’s a polymer-modified, fiber-reinforced asphalt emulsion sealant that’s poured into cracks or applied over an area to repair and strengthen the asphalt surface. Gator Pave adheres to the edges of the crack, preventing moisture from seeping in and causing further damage. It’s particularly effective for repairing wide cracks and raveling areas, providing a durable and long-lasting repair solution. Both bagged asphalt patch and Gator Pave are used for repairing different types of asphalt damage, ensuring the structural integrity of the pavement and preventing future deterioration.
Concrete Staining
Non-acid concrete staining, also known as water-based staining, is an alternative method to achieve coloration on concrete surfaces without using acidic solutions. This process involves using water-based stains that contain pigments designed to penetrate the concrete, providing various color options and decorative effects. Compared to acid staining, water-based staining offers greater color options, easier application, and a more predictable outcome. Additionally, it is considered a safer and more environmentally friendly option as it doesn’t involve harsh chemicals.
Hot mix asphalt installation
Hot mix asphalt installation is a process of laying down a mixture of asphalt binder and aggregates at high temperatures to create durable, long-lasting roadways, driveways, parking lots, or other paved surfaces. Hot mix asphalt offers several advantages, including durability, weather resistance, and a smooth, reliable surface suitable for various traffic volumes. Professional installation by experienced contractors ensures the quality and longevity of the pavement. Regular maintenance, such as sealcoating and crack sealing, helps extend the life of the asphalt surface.
Grading and Compaction
Grading and compaction are crucial steps in preparing a surface before the application of pavement materials like asphalt or concrete. Here’s an outline of what they involve: Grading involves shaping and leveling the ground to achieve the desired slope, elevation, and overall contour for proper drainage and a stable foundation. It starts with clearing the area of debris and unwanted vegetation. Then, heavy machinery such as bulldozers, graders, or excavators is used to cut, fill, and redistribute soil as needed to create a smooth, uniform surface. Proper grading ensures water drains away from structures and prevents pooling on the surface, which is vital for the longevity of the pavement. Compaction is the process of mechanically compacting the soil or aggregate materials to increase their density and stability. Specialized compaction equipment, such as vibratory rollers or plate compactors, is used to apply pressure and vibration, reducing air voids and ensuring better load-bearing capacity. Compacted surfaces are more resistant to settling, erosion, and deformation over time. Compaction is essential for providing a solid base and reducing the risk of future pavement issues such as cracking or uneven settlement. Together, grading and compaction create a stable foundation that supports the pavement, ensuring proper drainage, stability, and durability of the surface. Professional grading and compaction are critical for the long-term performance of any paving project.
Concrete Installation
Concrete installation involves several key steps to ensure a durable and properly finished surface: Site Preparation: The area is cleared of debris, leveled, and graded to ensure proper drainage and a solid foundation. Forms or molds are often used to outline the concrete area. Rebar or Mesh Installation: Steel reinforcement, in the form of rebar (reinforcing bar) or wire mesh, may be laid down within the concrete area to strengthen the concrete and minimize cracking. Mixing and Pouring: Concrete is mixed using cement, aggregate (such as sand or gravel), water, and additives. It’s then poured into the prepared area. Workers use various tools to evenly distribute and level the concrete. Finishing: Once poured, the concrete is leveled, smoothed, and textured according to the desired finish. This can involve using trowels, screeds, and other tools to achieve the desired surface appearance. Curing: Concrete needs time to cure and gain strength. During this curing process, it’s important to protect the concrete from moisture loss by covering it with plastic or using curing compounds.
Sealing and Maintenance
Depending on the project, a sealer may be applied to protect the concrete surface from stains, moisture, and wear. Regular maintenance, such as cleaning and resealing (yea, we do that), can extend the lifespan of the concrete. Professional concrete installation ensures a sturdy, level, and finished surface suitable for various applications like driveways, walkways, foundations, or other structural elements.
Line Striping and marking
Line striping and marking involves creating visible lines, symbols, or markings on roadways, parking lots, or other surfaces to designate traffic lanes, parking spaces, pedestrian crossings, or safety zones. Line striping and marking play a crucial role in traffic management, safety, and organization within parking lots, roads, warehouses, and other spaces where delineation is necessary. Professional line striping ensures clarity, visibility, and compliance with regulations, contributing to safer and more efficient traffic flow.
Contact Us Today for Quality Asphalt Solutions
Ready to experience top-notch asphalt services? Reach out to Overlay Solutions at (970) 589-0057 for a detailed consultation. Allow our expertise in asphalt overlay services, parking lot maintenance and construction, asphalt restoration, and pavement seal coating to transform your property and enhance its longevity.